• 1,001,367 lbs Max Gross Vehicle Weight
  • 2,500 @ 1865 rpm Gross HP
  • 250 U.S. tons Capacity

830E-5 Electric Drive Mining Truck

Komatsu’s 830E-5 offers an increase in payload with a 250 short ton payload mining truck with the proven durability and reliability found in its predecessor.

The 830E-5 offers the power of the SDA16V160 engine with U.S. EPA Tier 4 Final Certification and 2500 HP. With on-demand cooling for the Control Cabinet, Wheel Motors and Grids, the 830E-5 has improved load carrying capacity and reduced parasitic loss. With 4300 HP retarding, available KomVision all-around monitoring system and our improved automotive styled Operators Cab, this 830E-5 takes top of the class.

Features

Tier 4 and Electrification

Evolutionary, not Revolutionary Design
Komatsu’s Tier 4 solution begins with a base engine which is very similar to the previous Tier 2 platform. In keeping the basic operation of the engine the same, durability is assured. Utilizing High Pressure Common Rail fuel delivery ensures atomization of the fuel/air mixture to a level which reduces particulate matter, meeting U.S. EPA Tier 4 standards.

Komatsu After-treatment
Removal of NOx is accomplished by treating the exhaust through Selective Catalytic Reduction (SCR). The introduction of Diesel Exhaust Fluid (DEF) into the SCR canister generates a chemical reaction which breaks down the oxides of nitrogen into oxygen and nitrogen, both nonpollutants. Internal cleaning of the SCR is performed through an automatic process.

On-Demand Cooling

  • Separate cooling circuits for control group and wheel motor systems
  • Allows intelligent control of cooling
  • Maintain optimal temperatures for each system

Alternator Self-Cooling Only

  • Reduced impeller size by 25%
  • Reduced cooling housing/impeller
  • 500 lb 227 kg weight reduction

Uses Wheel Motor generator retarding energy for cooling

  • Control Group
  • Wheel Motors
  • Grid Blower

Payload Meter IV

PLM IV® is an electronic system that monitors and records payload information for Komatsu’s off-highway mining trucks. The accurate and reliable payload measurement system is designed to help optimize payload, maximize productivity and reduce the life cycle cost of the machine. PLM IV® tracks and records the following key production parameters:

  • Payload
  • Empty Carry-Back
  • Operator Identification
  • Haul Cycle, Loading, Dumping Time and Date
  • Distance Traveled (Loaded and Empty)
  • Cycle Time Information
  • Maximum Speeds (Loaded and Empty)
  • TMPH Estimate for Front and Rear Tires
  • Average Speed (Loaded and Empty)

Drive System

Drive System (Invertex IIe)

  • Cooling Blower Inverters (CBI)
  • True Quad Chopper Eliminates RP Contactors
  • Only Single Stack IGBT's
  • From 24 to 12 Traction IGBT's Reduces Weight & Size
  • Meets IP54 for Dust & Moisture Control
  • Increased Cabinet Rigidity
  • Reduced Rigid Multi-axis Joints
  • Fiber Optic Cards Integrated Into Backplane
  • Front Placement of Indicator & Interface Panels
  • Front Access for Maintenance
  • All LED Lighting

Improved Bus Bar

  • Close Molded Design- Eliminates Potting
  • No Soldered Bushings
  • Edge Protection
  • FR4 & Abrasion Protection
  • Simplified, More Robust Bus Bar Design

Improved Truck Performance

  • Retains Wheel Slip/Slide control in all Modes of Operation
  • Cruise Control (Both Motoring & Retarding)
  • Fuel Saver 2 Built-in

Technology Advancements

  • Supports Data Collection & Transmission for Remote Monitoring
  • New Generation Technology for Faster Processing with Higher Capacity (90% Faster Data Transfer)
  • Common CAN Network Consists of Engine, Truck & Drive System
  • Supports CAN, Ethernet & USB

KOMTRAX Plus 2®

As part of a complete service and support program, Komatsu equips every mining and quarry sized machine with KOMTRAX Plus 2®. By using a satellite-based communication system, KOMTRAX Plus 2® offers a new vision of monitoring your valuable assets. By providing insight to critical operating metrics the user can manage increased availability, lower owning and operating costs and maximize fuel efficiency.

The information available through KOMTRAX Plus 2® allows service personnel to review faults and trends, improve the quality of the troubleshooting process and reduce unscheduled machine downtime.

Reliability

Structurally Enhanced Frame Design
By using advanced computer-aided design, finite element analysis, and full-scale dynamic testing, the frame has been designed to carry 227 metric tons 250 short tons and provides the high structural reliability Komatsu is known for.

Castings in High Stress Areas
To increase frame reliability, steel castings have been incorporated at key frame pivot points and critical load bearing portions of the structure. This includes the rear body pivot and horsecollar sections.

Simple and Reliable Hydraulic System
The hydraulic system is a proven and reliable design with fewer parts than other OEMs. The system utilizes a single tank, providing one common source of fluid for steering, braking, and hoisting. In-line, replaceable filtration elements provide protection from hydraulic system contamination, making the system easier to service.

Specifications

Engine

Make and model Komatsu SDA16V160
Fuel Diesel
Number of cylinders 16
Operating cycle   4 cycle
Gross horsepower* @ 1800 rpm
1865 kW 2,500 HP
Net flywheel power** @ 1800 rpm
1778 kW 2,385 HP
Weight (wet)
8558 kg
18,867 lb
Weight (dry)
8099 kg
17,857 lb

* Optional Tier 4 emissions compliant engine for North American market. Nonemissionized engine for markets outside of North America
* Gross horsepower is the output of the engine as installed in this machine, at governed rpm and with engine manufacturer’s approved fuel setting. Accessory losses included are water pump, fuel pump and oil pump.
**Net flywheel power is the rated power at the engine flywheel minus the average accessory losses. Accessories include fan and charging alternator. Rating(s) represent net engine performance in accordance with SAE J1349 conditions.

Electric Drive

AC/DC CURRENT

Alternator GTA-51
Dual impeller in-line blower 71.2 m3/min
2,515 cfm
Control AC Torque Control System
Motorized wheels* GEB36 Induction Traction Motors
Ratio 32.22:1
Speed (maximum) 64 kph 40 mph

* Drive system performance depends upon gross vehicle weight, haul road grade, haul road length, rolling resistance and other parameters. Komatsu must analyze each job condition to assure proper application.

Tires and Rims

Rock service, tubeless, radial tires    
    Standard tire* 50/80 R57
Flange mount, five piece rim  
    Rim assembly 813 mm x 1448 mm x 152 mm
32" x 57" x 5.5"
    Rims rated at 827 kPa 120 psi
    cold inflation pressure.
   
Typical tire weight 23016 kg
50,750 lb

* Tires should meet application requirements for tkph/tmph, tread, compound, inflation pressure, ply rating or equivalent, etc.
* Tires sold separately.

Cab

Advanced Operator Environment with integral 4-post ROPS/FOPS Level 2 structure (ISO 3449), adjustable air suspension seat w/ lumbar support and arm rests, full-size passenger seat, maximum R-value insulation, tilt and telescoping steering column, electric windshield wipers w/washer, tinted safety glass, power windows, Payload Meter IV®, 55,000 Btu/hr heater and defroster, 21,600 Btu/hr air conditioning (HFC - 134A refrigerant).

Suspension

Variable rate hydro-pneumatic with integral rebound control
Max. front stroke 335 mm 13.2''
Max. rear stroke 279 mm 11.0''
Max. rear axle oscillation ±10.3°

Frame

Advanced technology, full butt-welded box sectional ladder-type frame with integral ROPS supports, integral front bumper, rear tubular cross members, steel castings at all critical stress transition zones, rugged continuous horsecollar.

Plate material - tensile strength steel 482.6 mPa 70,000 psi
Casting material - tensile strength steel 620.5 mPa 90,000 psi
Rail width 305 mm 12''
Rail depth (minimum) 864 mm 34''
Top and bottom plate thickness 32 mm 1.25''
Side plate thickness 16 mm 0.62''
Drive axle mounting Pin and spherical bushing
Drive axle alignment Swing link between frame and axle

Body

All-welded steel flat floor body with horizontal bolsters and full canopy. Rubber mounts on frame, eyebrow and body up sling are standard. Extended canopy and pivot exhaust heating are optional.

Floor sheet - tensile strength steel 16 mm 0.63" Outer
19 mm 0.75" Center
1379 MPa 200,000 psi
Front sheet - tensile strength steel 12 mm 0.47" Outer
12 mm 0.47" Center
1379 MPa 200,000 psi
Side sheet - tensile strength steel 8 mm 0.39" 1379 MPa 200,000 psi
Canopy sheet 5 mm 0.19"
689 MPa 100,000 psi
SAE heaped 2:1 158 m³ 207 yd³
Standard Komatsu body weight 29830 kg
65,762 lb

Braking System

Service brakes
All hydraulically actuated
Traction system
Wheel spin-slide control
Max. service apply pressure 18960 kPa
2,750 psi
Total friction area per brake 103729 cm2 16,078 in2
Auto apply system
Automatically applied prior to hydraulic
system pressure dropping below level required
to meet secondary stopping requirements
Secondary brake system
Complies with ISO-3450 Standards
Wheel brake lock   Switch activated
Parking brakes
Multiple disc, spring-applied, hydraulically-released,
dry brakes on inboard end of each wheel motor rotor
shaft. Rated to hold on ±15% grade at maximum
gross vehicle weight.
Electric dynamic retarder 3207 kW
4,300 HP

Cooling System

L&M radiator assembly, split-flow,
with deaerator-type top tank.
Radiator frontal area 6.24 m² 67.2 ft²

Hydraulic System

Steering - Accumulator assisted with twin double acting cylinders provide constant rate steering.
Secondary steering automatically supplied by accumulator.

Turning circle diameter (SAE) 29.3 m
96'
Reservoir 947 L
250 U.S. gal
Filtration   In-line replaceable elements
    Suction
  Single, full-flow, 100 mesh
    Hoist and steering
  Dual, in-line, high pressure
Brake component cabinet
Above deck, easily accessible
with diagnostic test connections
Hoist   Two 3-stage dual acting outboard
cylinders, internal cushion valve,
over-center dampening
Hoist times:    
    Power-up loaded
  23 sec
    Power-down
  16 sec
    Float-down empty
  17 sec
Pumps   Two pumps, single package, in-line
Hoist and brake cooling   Tandem gear pump with output
of 931 lpm 246 gpm at 1900 rpm
and 18960 kPa 2,750 psi
Steering and brake   Pressure-compensating piston pump
with output of 246 lpm 65 gpm
at 1900 rpm
System relief pressures    
    Hoist
17237 kPa
2,500 psi
    Steering and brake
20685 kPa 3,000 psi
Ports available for powering disabled
truck and for system diagnostics
   

Electrical System

4 x 8D 1400 CCA, 12 volt, in series/parallel, 275 ampere-hour, bumper-mounted with disconnect switch & lock-out.

Alternator 24 volt 275 amp
Lighting 24 volt
Cranking motors Two/24 volt

Service Capacities

Cooling system 568 L 150 U.S. gal
Crankcase 363 L 96 U.S. gal
Hydraulic system 1325 L  350 U.S. gal
Motor gear box (each) 58 L 15 U.S. gal
Fuel tank 4542 L 1200 U.S. gal
DEF tank 288 L 76 U.S. gal

Standard

  • Air cleaners, Donaldson® SSG w/ auto evacuators
  • Alternator (Charging 24 volt/250A)
  • Automatic lubrication system w/ground level fill, level indicator & dynamic timing
  • Back-up alarm
  • Batteries–4 x 8D (1450 CCA’s)
  • Battery charging/jump start connector
  • Body over-center device
  • Body-up sling (w/KAC supplied body)
  • Cruise control
  • Electric start
  • Eliminator®, Cense®
  • Fast-fill fuel system (in tank and left side remote)
  • Filters, high pressure hydraulic
  • Ground level radiator fill
  • Hydraulically actuated dry disc brakes
  • Mirrors, heated, multi-cambered convex LH & RH
  • Mud flaps
  • Muffled exhaust–deck-mounted
  • Power supply, 24 volt to 12 volt DC
  • Quick disconnects (steering, hoist and diagnostics)
  • Radiator sight gauge
  • Removable power module unit (radiator, engine, alternator)
  • Reverse retarding
  • Service center–LH
  • Thermostatic fan clutch

OPERATOR ENVIRONMENT & CONTROL:

  • All hydraulic service brakes with auto apply
  • Battery disconnect switch
  • Brake lock and drive system interlock
  • Circuit breakers, 24 volt
  • Diagonal staircase across grille
  • Dynamic retarding with continuous rated element grids
  • Engine shutdown at ground level
  • Hoist propulsion interlock
  • Horns (electric–front)
  • Integral ROPS/FOPS Cab Level 2
  • Maintenance and power lockout
  • Parking brakes with warning light & speed application protection
  • Power steering w/auto secondary steering
  • Protective deck handrails
  • Pump driveline protector
  • Radiator fan guard
  • Seat belts
    - Operator 3-point 51 mm 2" retractable
    - Passenger lap 51 mm 2" retractable
  • Slip-resistant walkways

STANDARD HIGH VISIBILITY DELUXE CAB:

  • AC drive interface display
  • Air cleaner vacuum gauges
  • Air conditioner HFC-134A
  • AM/FM radio with CD, USB & MP3
  • Dome light
  • Electronic Dash & Status Panel
    - Body up
    - Engine oil temperature (high)
    - Parking brake
    - Propulsion system not ready
    - No DC link voltage
    - No propel
    - Service brake applied
    - Wheel brake lock applied
    - Maintenance monitor
  • Engine hourmeter, oil pressure gauge, coolant temperature gauge, hydraulic oil temperature gauge
  • Engine shutdown w/ “Smart Timer” delay
  • Floor mat (double barrier)
  • Fuel gauge in cab
  • Fuel low level light and buzzer
  • Gauges (w/backlight)
  • Headlight switch
  • Heater and defroster (heavy-duty)
  • Heater switch
  • High beam selector and indicator
  • Horn switch (center of steering wheel)
  • Indicator lights (blue)
    - Engine service
    - Komtrax Plus® snapshot (IM)
  • Komatsu Payload Meter IV
  • Komtrax Plus 2®
  • Operator seat, adjustable w/air suspension, lumbar support and arm rests
  • Panel lighting (adjustable)
  • Passenger seat, mechanical suspension
  • Power windows
  • Pressurized cab air system w/fan on
  • Single brake/retarder pedal
  • Sunvisor (adjustable)
  • Tilt & telescoping steering column
  • Voltmeter (battery output)
  • Windshield (tinted safety glass)
  • Windshield wiper (dual) and washer (electric)

LIGHTING:

  • Back-up lights–rear mount (2) halogen
  • Back-up lights–R and Ldeck mount (2) halogen
  • Brake and retard lights on top of cab
  • Clearance lights (LED)
  • Dynamic retarding, rear (2) (LED)
  • Engine compartment service lights
  • Fog lights (2) halogen
  • Headlights (8) halogen
  • Manual back-up light, switch and indicator
  • Payload lights R and L (LED)
  • Stairway lights
  • Stop & tail lights (2) (LED)
  • Turn signals (LED)

Optional

  • Amber Beacon Light
  • Application Specific Body Structure
  • Body liners
  • Body up sling
  • Bumper Mounted Headlights
  • Double Wall Exhaust Tubes
  • Engine Access Platform-LH
  • Extended canopy
  • Eyebrow
  • Fire extinguisher 9 kg 20 lb
  • Heated body
  • Hot start engine oil (220V 2-500W)
  • Hot start hydraulic oil
  • Hot start engine coolant (220V 2-2500W)
  • Hubodometer
  • Komatsu Smart Rims
  • Komvision All-Around Monitoring System
  • LED Headlights
  • Lights (HID)
  • Mufflers between frame rails
  • PLM IV® scoreboards
  • Premium Operator Seat
  • Service center–RH
  • Shutters (radiator)
  • Spare Rim
  • Spare Smart Rim
  • Suspensions (cold weather)
  • Rock Ejectors